垂直气流电除尘深度提效技术研究

Research on efficiency deep improvement technologies of vertical airflow electrostatic precipitator

  • 摘要: 常规电除尘存在细颗粒粉尘难荷电、反电晕、二次扬尘等技术难题,限制了除尘效率的进一步提升。针对电除尘深度提效技术进行了研究,提出进口烟箱预收尘—电场尾部二维收尘—出口烟箱防逃逸电除尘深度提效工艺,研制了垂直气流方向的“W”形和梯形网状收尘装置,显著增大了电除尘收尘面积,解决了二次扬尘问题。垂直气流电除尘深度提效技术在630 MW燃煤机组工程应用结果表明:在保持电除尘外形尺寸、电场数量不变的情况下,出口烟尘浓度可控制在10 mg/m3以下;电除尘出口烟尘浓度由改造前的14.4 mg/m3降至6.5 mg/m3,提效幅度高达54.9%,与低低温电除尘技术提效幅度相当,可实现烟尘超低排放。

     

    Abstract: There are some technology problems of routine electrostatic precipitator, such as difficult charging of fine-particle dust, anti-corona, and dust re-entrainment. These technology problems limit the further improvement of dust removal efficiency. The efficiency deep improvement technologies of electrostatic precipitator were studied in detail. Firstly, the dust-removal efficiency deep improvement process was put forward, which included dust pre-collection in inlet smoke box, two-dimensional dust collection at the tail of electric fields, and dust anti escape technology in outlet smoke box. Secondly, the "W" shaped and trapezoid net-like dust collection devices perpendicular to the air flow direction were developed, which significantly increased the dust collecting area of electrostatic precipitator and solved the problem of dust re-entrainment. At last, the efficiency deep improvement technologies of vertical airflow electrostatic precipitator were applied on 630 MW coal-fired unit project. The application results showed that the dust concentration could be controlled to be lower than 10 mg/m3 at the outlet of electrostatic precipitator without changing the shape and size of the electrostatic precipitator and the number of electric fields. The dust concentration at the outlet of electrostatic precipitator was reduced from 14.4 mg/m3 before transformation to 6.5 mg/m3 by applying the technology. And the efficiency improvement range was as high as 54.9%, which was equivalent to that of the low-temperature electrostatic precipitation technology. Apparently, the dust concentration could achieve ultra-low emissions by applying the technology.

     

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