餐厨垃圾水力制浆耦合厌氧消化的效果分析

Effect analysis on hydraulic pulping coupled with anaerobic digestion of food wastes

  • 摘要: 根据餐厨垃圾高含水的特点,从水力模拟、浆化物料特性、设备运行关键指标及项目运行效果等方面对餐厨垃圾水力浆化预处理技术进行综合评价。计算流体力学 (CFD)的水力模拟结果表明,浆化过程中流体质点螺旋式汇聚至转叶,形成三股内旋状涡流,在流体内部产生明显的流速差和正负压分区现象,水力作用下可快速实现餐厨垃圾的浆化。浆料和杂质特征分析表明,浆化产物颗粒细小,有机质损失率低,杂质去除率高,可与后端不同资源化技术(如厌氧消化、好氧堆肥等)高度融合。以水力浆化与厌氧消化技术相结合的餐厨垃圾资源化项目为例,餐厨垃圾经水力浆化预处理后,有机质损失率约为8.5%;不可生物降解杂质分选率约94%;粗油脂提取率约91%,吨餐厨垃圾平均产油率为3.76%,产气率为85.57 m3(以标态计)。该处理方式较机械式预处理具有更高的资源化利用率,可大幅提升项目的经济效益。

     

    Abstract: Considering the characteristics of the high water content of food wastes, the hydraulic pulping pretreatment technology was comprehensively evaluated from the aspects of hydraulic simulation, characteristics of pulp, key equipment operation indicators and project operation effect. The CFD (computational fluid dynamics) hydraulic simulation results showed that during the pulping process, the fluid particles spirally converged to the rotor blades to form three internal swirling eddies, which produced obvious velocity and pressure differences in the fluid interior. Under the hydraulic action, the pulping of food wastes could be performed quickly. The analysis of pulp and impurity characteristics showed that the pulping product was of fine particles, with low organic matter loss and high impurity removal, which could be highly integrated with different back-end resource utilization technologies (anaerobic digestion, aerobic fermentation, etc.). Taking the resource utilization project of food waste as an example, which adopted hydraulic pulping and anaerobic fermentation technologies, the relevant operation data showed that after the pretreatment of food wastes by hydraulic pulping, the loss rate of organic matter was about 8.5%, the separation rate of non-biodegradable impurities was about 94%, and the extraction rate of crude oil was about 91%. Moreover, the average oil production rate per ton of food waste was 3.76%, and the gas production rate per ton of food waste was 85.57 m3. The treatment method had a higher resource utilization rate compared to mechanical pre-treatment, which could greatly improve the economic benefits of the project.

     

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