棉花秸秆与核桃壳成型块状燃料的发热特性研究

Study on the heating characteristics of bio-briquette fuels from cotton straw and walnut shell

  • 摘要: 为缓解化石燃料造成的环境污染问题,以产量大的棉花秸秆和产量少的核桃壳为原料,在120 ℃下,利用双面加热成型机制备了生物质成型块状燃料,分析了燃料的发热量、密度、组分、抗跌碎强度、疏水性能和热解特性,并根据国家农业行业标准NY/T 2909—2016《生物质固体成型燃料质量分级》评价了燃料的品质。结果表明:高压混合成型的燃料含硫量被降低、密度明显提高,纤维素、半纤维素和木质素的结构发生显著变化,颗粒间分子间力增强。当棉花秸秆与核桃壳质量比(棉秆∶核桃壳)为9∶1,在15 t压力下成型的燃料的低位发热量(LHV)达18.76 MJ/kg;当棉秆∶核桃壳为8∶2,压力为15 t时,成型燃料具有最大堆积密度(1.222 g/cm3)和能量密度(3.76 GJ/m3)。成型燃料的机械稳定性更好,抗跌碎强度均在98%以上,疏水性能明显增强,所有样品LHV、密度、灰分和水分等指标达到了非木质生物质B1级块状燃料的要求。热重和红外分析结果解释高温压缩导致生物质分子结构和分子间力的变化,从而改变生物质固体燃料的热量、密度和固定碳残留物。年产量为3 600 t的中型工厂燃料产品的成本价为273.3元/t。核桃壳、棉秆∶核桃壳为9∶1成型的块状燃料从原料成分、价位和发热量角度考虑,均可以作为本地区固体燃料的优选品。

     

    Abstract: In order to alleviate the environmental pollution caused by fossil fuels, the bio-briquette fuels were prepared from high-yielding cotton straw and low-yielding walnut shell using a double-heating press at a temperature of 120 ℃. The calorific value, density, composition, impact resistance strength, hydrophobic properties, and pyrolysis characteristics of the biofuels were analyzed, and the quality was evaluated according to the national agricultural industry standard Classes and Specifications for Densified Biofuel (NY/T 2909-2016). The results showed that the high-pressure hybrid bio-briquettes had lower sulfur and higher density, the structures of cellulose, hemicellulose and lignin were changed significantly, and the intermolecular forces between particles were enhanced. When the mass ratio of cotton straw to walnut shell is 9∶1 and the pressure was 15 t, the lower heating value (LHV) of the bio-briquettes reached 18.76 MJ/kg. When the ratio is 8∶2 and the pressure was 15 t, the bio-briquette had the maximum bulk density (1.222 g/cm3) and energy density (3.76 GJ/m3). The mechanical stabilities and the hydrophobic performance of the bio-briquette fuels were enhanced, the impact resistance reached up to 98%, and the LHV, density, ash and moisture of all samples met the requirements of grade B1 of non-wood bio-briquettes. The results of thermogravimetric and infrared analysis explain that high-temperature compression leads to changes in the molecular structure and intermolecular forces of biomass, thereby altering the heat, density, and immobilization of carbon residues in biomass solid fuels. The cost of bio-fuel products for medium-sized factories with an annual output of 3 600 tons is 273.3 yuan/t. Walnut shell and hybrid of cotton straw and walnut shell (9∶1) can both be used as the preferred solid fuels in the local area from the perspective of raw material composition, price and calorific value.

     

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