恒定电流条件下滤饼电渗排水行为的试验研究

Experimental investigation into the electroosmotic dewatering behavior of filter cake under constant current conditions

  • 摘要: 随着污泥(大量细颗粒土和水组成的软土)产量不断增加,选用适宜的排水方法并明确其排水行为具有现实意义。为提升污泥脱水效率,以商用水洗高岭土为研究对象,通过5组对比试验探究恒定电流条件下电渗法与常规机械排水法的协同作用,并设置常规排水法(仅使用机械压力)作为对照试验。结果表明:联合方法显著提升排水效果,总排水率较单一机械排水提高8.3%~17.5%;通电起始时间越接近过滤-压密阶段的时间阈值点(50 min),排水效率越高;电流密度为2.98 mA/cm2时,可在相同排水量下实现最低能耗(1.45×10−3 kW·h/mL)。离散性分析显示各组数据变异系数低于0.025,试验结果可信度高。此外,采用石墨电极与双面排水设计可有效缩短总时长至180 min,并避免电极腐蚀问题。研究为优化电渗-机械联合排水工艺提供了理论依据,兼具高效与节能潜力。

     

    Abstract: With the increasing production of sludge (soft soil composed of a large amount of fine particle-water complex), it is worth studying what kind of dewatering method to choose and clarify its dewatering behavior. To enhance sludge dewatering efficiency, taking commercially purified kaolin as the research material, this study systematically investigated the synergistic effects of electroosmosis-conventional mechanical combined method (using only mechanical pressure) under constant current conditions through five comparative experiments. The conventional dewatering method experiment served as the control. Results demonstrated that the combined approach significantly improved the dewatering performance, achieving 8.3%-17.5% higher total dewatering rates compared to standalone mechanical dewatering. The closer the power-on start time was to the time threshold point (50 min) of the filtration-compression stage, the higher the dewatering efficiency. A current density of 2.98 mA/cm2 resulted in the minimum specific energy consumption of 1.45×10−3 kW·h/mL of drained water. Variability analysis revealed coefficients of variation below 0.025 across all experimental groups, confirming result reliability. The innovative adoption of graphite electrodes with a dual-side dewatering design effectively reduced the total dewatering duration to 180 minutes while preventing electrode corrosion. This research provides a theoretical foundation for optimizing the electroosmotic-mechanical combined dewatering process, which has both high efficiency and energy-saving potential.

     

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