黑色分散染料快速清洁数字化配色研究

A clean digital method for rapid color matching of black disperse dye

  • 摘要: 当前染料生产行业中,普遍采用的人工配色生产效率低、精度差、用工量大。另外,传统计算机配色方法需进行染布打样,测定固体表面染料组分的表观深度以获取配方,过程耗时长、成本高,且导致资源浪费和污染物产生。本文提出了一种数字化全波长反演配色模型,基于K-M理论,在液相中直接对目标染料及其原料进行全波长测定与反演,省去了耗时数小时的染布过程,实现了秒级全波长响应。以分散蓝291∶1、分散橙288、分散紫93∶1为原料,分散黑SRN为目标物进行配方设计。结果表明,一次反演即可获得染料配方,模型拟合决定系数(R2)和平均相对误差(MRE)分别达到了99.99%和0.062%,排除干扰因素后染布验证色差△E<0.4,强度达100%。该全波长反演配色模型可快速复配中高端染料产品,有效支撑染料生产自动化、数字化水平提升,避免大量污染废水产生,具有绿色、低成本的特点,符合清洁生产的国家战略。

     

    Abstract: Currently, the dye production industry commonly employs manual color matching, which is characterized by low production efficiency, poor precision and high labor consumption. In addition, the traditional computer color matching techniques necessitate fabric dyeing, along with determination of the apparent depth of dye on fabrics to obtain the formulation. This process is time-consuming, costly, and leads to resource wastage and pollutant generation. Hence, a digital full-wavelength inversion color matching model was proposed in this paper. This model was based on K-M theory and directly conducted full-wavelength measurements and inversions of the target dye and its raw materials in the liquid phase, eliminating the fabric dyeing process that typically lasts for several hours and achieving a full-wavelength response within seconds. The formulation design utilized C.I. Disperse Blue 291∶1, C.I. Disperse Orange 288, and C.I. Disperse Violet 93∶1 as raw materials, with C.I. Disperse Black SRN as target. The results indicated that the dye formulation can be obtained through a single inversion, with the model fitting determination coefficient (R2) and average relative error (MRE) reaching 99.99% and 0.062% respectively. After eliminating interference factors, the color difference (△E) of the fabric verification was less than 0.4, and the intensity reached 100%. This full-wavelength inversion color matching method can rapidly compound medium and high-end dye products, effectively support the enhancement of the automation and digitalization levels of dye production, and avoid the generation of a large quantity of polluted wastewater. It possessed the attributes of being green and low-cost, conforming to the national strategy of cleaner production.

     

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