硅灰-粉煤灰-铁尾矿制备环境友好型混凝土的耐久性和水化机制研究

Study on the durability and hydration mechanism of environmentally friendly concrete prepared with silica fume, coal fly ash and iron tailings

  • 摘要: 为实现混凝土等建筑材料的环境友好型发展和工业固废的资源化,研发得到一种基于硅灰-粉煤灰-高炉矿渣-铁尾矿体系的全固废低碳混凝土,系统研究不同硅灰含量对混凝土的扩展度、凝结时间、抗压强度、Cl浓度、抗冻融循环性能的影响,并深入探究水化机制。结果表明:随硅灰含量的增加,混凝土料浆的扩展度和初凝/终凝时间均呈现降低的变化趋势。当硅灰含量为15%时,SC3试验组在3、7和28 d抗压强度均达到最大值,分别为8.70、15.89和32.89 MPa。水化3、7和28 d的KC1、KC5和SC3试验组中浸提液的Cl浓度低于0.12 mg/L,远低于GB 5749—2022《生活饮用水卫生标准》中规定的250 mg/L限值。在相同冻融循环次数下,添加15%的硅灰降低了混凝土SC3的质量损失率、抗压强度损失率和相对弹性模量损失率。此外,相对弹性模量和抗压强度损失率呈线性负相关性(R2为0.90),证明当混凝土抗压强度和结构刚性较高时,有利于其抗冻融循环性能的提高。水化机制研究表明,添加适量(15%)的硅灰可提高SC3的水化反应进程,促进C—S—H凝胶、钙矾石、Kuzel盐和Friedel盐等水化产物的结晶生成,以上产物可填充至混凝土的孔隙中并提高结构致密性。

     

    Abstract: To promote the environmentally friendly development of construction materials such as concrete and the resource utilization of industrial solid wastes, an all-solid-waste, low-carbon concrete based on a silica fume-coal fly ash-blast furnace slag-iron tailings system was developed. A systematic study was conducted on the effects of different silica fume contents on the slump flow, setting time, compressive strength, chloride ion concentration, and freeze-thaw cycle resistance of the concrete, and the hydration mechanism was further investigated in depth. The results indicated that as the silica fume content increased, both the spreading of the concrete paste and the initial/final setting times exhibited a decreasing trend. At a silica fume content of 15%, SC3 achieved its maximum compressive strengths at 3 days, 7 days and 28 days, which were 8.70, 15.89 and 32.89 MPa, respectively. The chloride concentrations in the extracts from KC1, KC5 and SC3 after 3, 7 and 28 days of hydration were below 0.12 mg/L, significantly lower than the 250 mg/L limit specified in Standards for Drinking Water Quality (GB 5749-2022). Under identical freeze-thaw cycle conditions, the addition of 15% silica fume reduced the concrete's mass loss rate, compressive strength loss rate, and relative elastic modulus loss rate in the SC3 test. Moreover, the relative elastic modulus and compressive strength loss rate exhibited a linear negative correlation (R2=0.90), demonstrating that higher compressive strength and structural rigidity in concrete were conducive to enhancing its resistance to freeze-thaw cycles. The hydration mechanism indicated that adding an appropriate amount (15%) of silica fume enhanced the hydration reaction process of SC3, promoting the crystallization of hydration products such as C—S—H gel, calcium aluminate hydrate, Kuzel salt, and Friedel salt. The aforementioned products could be filled into the pores of concrete to enhance the structural compactness.

     

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