磷石膏协同高炉矿渣和钢渣制备绿色混凝土的耐久性和水化机制研究

Study on the durability and hydration mechanism of green concrete prepared by phosphogypsum in synergy with blast furnace slag and steel slag

  • 摘要: 磷石膏(PG)无害化处置与新型建筑材料研发是环境工程领域中不可忽视的研究课题,系统探讨了磷石膏(PG)对高炉矿渣(GGBFS)-钢渣(SS)基混凝土(PCM)力学性能、耐久性和环境安全性的影响,并深入揭示了PG在PCM胶凝体系中的作用机制和潜在的P/F固化机理。研究表明:混凝土最优配比P3中磷石膏、GGBFS、SS与CaO的质量占比分别为25%、37.5%、37.5%与1%。C3在90天抗压强度达32.75 MPa,弹性模量达3.39×104 MPa,电通量低至141 C,完全满足C30混凝土的力学与耐久性要求。其中PCM的宏观抗压强度、弹性模量和抗氯离子渗透性能三者之间存在正向关联性。环境安全性方面,PCM体系对磷和氟表现出卓越的固化能力,磷和氟浸出浓度分别从原始的11.921和8.340 mg/L降至0.055~0.124和0.027~0.104 mg/L,重金属浸出浓度低于检测限。水化机制表明:在碱性胶凝体系下,磷石膏溶解的游离P/F阴离子和\mathrmSO_4^2- 可形成竞争反应机制,促进了\mathrmSO_4^2- 参与钙矾石(AFt)的形成。同时,适量的PG可与CaO共同诱导GGBFS中玻璃态硅铝链状结构的破坏,加速活性Si、Al四面体单元的释放,促进了C—(A)—S—H凝胶聚合度的提升,高结晶程度的AFt与C—(A)—S—H凝胶共同构成致密的微观结构。然而,过量磷石膏(50%)会抑制水化反应。

     

    Abstract: The harmless disposal of phosphogypsum (PG) and the development of novel building materials constitute significant research topics within the field of environmental engineering. Consequently, this study systematically investigates the effects of PG on the mechanical properties, durability, and environmental safety of ground granulated blast furnace slag (GGBFS) and steel slag (SS)-based concrete (PCM). It further elucidates the mechanism of action of PG within the PCM cementitious system and the potential P/F solidification mechanism. Results indicated that in the optimal concrete mix design P3, the mass fractions of PG, GGBFS, SS, and calcium oxide (CaO) were 25%, 37.5%, 37.5%, and 1%, respectively. C3 achieved a compressive strength of 32.75 MPa at 90 days, with an elastic modulus of 3.39×104 MPa and electric flux as low as 141 C, fully meeting the mechanical and durability requirements for C30 concrete. A positive correlation was observed among the macro compressive strength, elastic modulus, and resistance to chloride ion permeation of PCM. In terms of environmental safety, the PCM system demonstrated exceptional immobilization capabilities for phosphorus and fluorine. The leaching concentrations of phosphorus and fluorine decreased from initial levels of 11.921 and 8.340 mg/L to 0.055–0.124 and 0.0270.104 mg/L, respectively, while heavy metal leaching concentrations fell below the detection limit. The hydration mechanism indicates that within an alkaline cementitious system, the free phosphorus/fluorine-containing anions and \mathrmSO_4^2- ions released from phosphogypsum dissolution may undergo a competitive reaction. This promotes the participation of \mathrmSO_4^2- ions in the formation of ettringite (AFt). Concurrently, an appropriate amount of PG can synergistically induce, together with CaO, the disruption of the glassy silica-alumina chain structure within GGBFS, accelerating the release of active Si and Al tetrahedral units and thereby enhancing the polymerization degree of the C—(A)—S—H gel. Highly crystalline AFt and C—(A)—S—H gel jointly form a dense microstructure. However, excessive PG (50%) inhibits the hydration reaction.

     

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