阳离子改性淀粉生物絮凝剂处理高浓度猪粪沼液的絮凝性能、机理及经济性分析

Cationic starch-based bioflocculant treatment of high-strength swine manure digestate: flocculation performance, mechanistic analysis, and economic evaluation

  • 摘要: 为实现畜禽养殖沼液的绿色高效处理,本研究以猪粪经CSTR处理后的高浓度沼液为对象,分别进行了市售优质生物絮凝剂筛选、优质生物絮凝剂和PAM性能对比、单因素影响试验及影响因素响应面法分析和机理研究实验。研究表明,阳离子改性淀粉类生物絮凝剂(A)是10种市售生物絮凝剂中效果最佳者,且其对SS和TP的去除效果及经济性(94%与93.5%&3.85元·t ⁻¹)接近PAM(97.3%和97.5%&4.1元·t -¹),可替代PAM进行沼液絮凝。同时多因素响应面实验表明系统最佳效果-成本平衡方案为絮凝剂投加量150+500 mg·L-1,沼液SS浓度25 000 mg·L-1及pH=7.07,其综合评分达0.96。构建的工程应用经济模型表明高综合评分区域主要分布在中性至弱碱性条件(pH = 7.0~7.6)、低 SS 浓度(25 000~30 000 mg·L-1)以及低成本区间(3.8–4.7 元·t-1)的交集范围内。此外,FT-IR、SEM-EDS及吸附动力学机理研究结果表明,本研究使用絮凝剂引入了季铵盐基团形成阳离子活性中心,形成多机理协同的絮凝吸附过程,其动力学行为符合准二级模型(R²≥0.999),吸附过程包括以电中和和离子交换为主的快速吸附阶段和吸附架桥、絮体生长为主慢速平衡阶段。本研究为生物絮凝剂替代传统药剂处理高浓度有机废水提供了可靠理论与技术支撑,同时也为采用生物絮凝剂对高浓度沼液处理提供了理论支撑和工程参考。

     

    Abstract: To achieve the green and efficient treatment of high-strength biogas slurry from livestock and poultry farming, this study investigated the coagulation–flocculation performance of cationic starch-based bioflocculants in treating CSTR-processed pig manure digestate. Commercial bioflocculants were screened, followed by comparative evaluation against PAM, single-factor tests, and response surface methodology (RSM) optimization. Bioflocculant A exhibited the best performance among ten candidates, achieving SS and TP removal efficiencies of 94% and 93.5%, respectively, with a treatment cost of 3.85 CNY·t-1, comparable to PAM (97.3% and 97.5% at 4.1 CNY·t-1), indicating its potential to replace PAM for digestate flocculation. RSM analysis identified the optimal operating conditions as a bioflocculant dosage of 150 + 500 mg·L-1 , an SS concentration of 25 000 mg·L-1, and pH 7.07, under which a comprehensive performance score of 0.96 was obtained. Furthermore, an engineering-oriented economic model revealed that regions with high comprehensive scores were mainly located in the intersection of neutral to slightly alkaline conditions (pH 7.0~7.6), low SS concentrations (25 000~30 000 mg·L-1 ), and low-cost ranges (3.8~4.7 CNY·t-1 water). Mechanistic investigations using FT-IR, SEM-EDS, and adsorption kinetics showed that the introduction of quaternary ammonium groups generated cationic active centers, establishing a multi-mechanism synergistic flocculation-adsorption process. The adsorption behavior conformed to the pseudo-second-order kinetic model (R2≥0.999), consisting of a rapid stage dominated by charge neutralization and ion exchange, followed by a slower equilibrium stage governed by polymer bridging and floc growth. Overall, this study provides reliable theoretical and technical support for replacing traditional synthetic flocculants with bioflocculants in high-strength organic wastewater treatment, and offers theoretical guidance and engineering reference for the practical application of bioflocculants in digestate management.

     

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