电渗析耦合双极膜电渗析技术处理石油行业高盐废水制酸碱研究

Research on the treatment of high-saltwastewaterfrom the petroleum industryfor acidand alkaliproduction by electrodialysis coupled withbipolar membrane electrodialysis technology

  • 摘要: 石油行业高盐废水的处理已成为制约企业绿色发展的关键点,为实现高盐废水的有效处置与资源化利用,通过构建电渗析(ED)与双极膜电渗析(BMED)耦合工艺,对石油行业模拟和实际的高盐废水开展成套工艺研究,探究电流密度、浓淡室体积比、膜种类、操作电压、操作电流等关键参数对电渗析脱盐效果及双极膜电渗析制取酸碱的影响,旨在同步实现高盐废水的盐分浓缩与酸碱制备。结果表明:ED阶段在最佳操作条件(电流密度35 mA/cm2,浓淡室体积比0.3:3,M3离子交换膜)下,浓缩液盐浓度可达185.72 g/L,减容率为70.6%,吨盐能耗为218.27 kWh/t;BMED阶段在酸/碱与盐室体积比4:5的恒流模式下,可稳定制备出浓度为2 mol/L的盐酸和氢氧化钠溶液。整个ED-BMED耦合工艺的处理成本为14.7 RMB/m3。该技术为石油钻井高盐废水的资源化与低碳化处置提供了一条可行路径。

     

    Abstract:  The treatment of high-salt wastewater in the petroleum industry has become a critical point restricting the green development of enterprises. To achieve effective disposal and resource utilization of high-salt wastewater, a coupled process of electrodialysis (ED) and bipolar membrane electrodialysis (BMED) was constructed. A complete process study was conducted on simulated and actual high-salt wastewater from the petroleum industry, investigating the effects of key parameters such as current density, concentrate/diluent volume ratio, membrane type, operating voltage, and operating current on the desalination efficiency of ED and the production of acid and alkali by BMED. The aim was to simultaneously achieve salt concentration in high-salt wastewater and the preparation of acid and alkali. The results showed that under optimal operating conditions (current density of 35 mA/cm2, concentrate/diluent volume ratio of 0.3:3, M3 ion-exchange membrane) in the ED stage, the salt concentration of the concentrate reached 185.72 g/L with the volume reduction rate of 70.6% and the energy consumption of 218.27 kWh/t. In the BMED stage, under constant current mode with an acid/alkali to salt compartment volume ratio of 4:5, hydrochloric acid and sodium hydroxide solutions with a concentration of 2 mol/L could be stably produced. The treatment cost of the entire ED-BMED coupled process was 14.7 RMB/m3,. This technology provides a feasible path for the resource utilization and low-carbon disposal of high-salt wastewater from petroleum drilling.

     

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