面向电镀含油废水处理的高通量抗污染TA-PEI/PES超滤膜

High-Flux and Anti-Fouling TA-PEI/PES Ultrafiltration Membranes for Electroplating Oily Wastewater Treatment

  • 摘要: 针对电镀前处理工序产生的强碱、高稳定乳化含油废水处理难题,利用单宁酸(TA)与聚乙烯亚胺(PEI)间的分子间协同效应,通过共混与非溶剂诱导相分离技术构建了结构-功能一体化的TA-PEI/PES改性超滤膜。系统考察了TA-PEI负载量对膜微观形貌、亲水性、机械性能、超滤性能、油水分离性能及耐碱稳定性的影响。研究发现,TA与PEI通过共价交联与氢键作用在膜内形成稳定的亲水网络,改善了界面润湿性。当TA-PEI添加量为1.5 wt%时,纯水通量提升至273.1 L/(m2·h),约为聚醚砜(PES)膜的6倍,且对蛋白质截留率维持在96.39%以上。同时,改性膜表现出优异的抗污染特性,通量恢复率达到72.06%,对油水乳液的分离效率提升至91.35%。此外,在pH为12的强碱溶液中浸泡72 h后,改性膜仍能保持稳定的渗透通量与分离效率,展现出优异的化学耐受性。该改性策略不仅实现了膜通量与抗污染性能的同步提升,更显著增强了膜材料在强碱性工况下的服役稳定性,为电镀前处理含油废水的资源化处理与闭环回用提供了有效途径。

     

    Abstract: To address the challenge of treating strongly alkaline, highly stable, emulsified oily 1wastewater generated during electroplating pretreatment processes, a structure-function-integrated TA-PEI/PES modified ultrafiltration membrane was developed using the intermolecular synergistic effects between tannic acid (TA) and polyethylenimine (PEI), through physical blending and solvent-induced phase separation technology. The effects of TA-PEI loading on the membrane’s microstructure, hydrophilicity, mechanical properties, ultrafiltration performance, oil-water separation performance, and alkali resistance were systematically investigated. The study found that TA and PEI formed a stable hydrophilic network within the membrane through covalent cross-linking and hydrogen bonding, significantly improving interfacial wettability. When the TA-PEI loading was 1.5 wt%, the pure water flux increased to 273.1 L/(m2·h) - approximately six times that of the polyethersulfone (PES) membrane - while maintaining a protein retention rate of over 96.39%. Additionally, the modified membrane exhibited excellent anti-fouling properties, with a flux recovery rate of 72.06% and an enhanced separation efficiency of 91.35% for oil-in-water emulsions. Furthermore, after soaking in a strongly alkaline solution (pH 12) for 72 h, the modified membrane still maintained stable permeate flux and separation efficiency, demonstrating excellent chemical resistance. This modification strategy not only achieved a simultaneous improvement in membrane flux and anti-fouling performance but also significantly enhanced the operational stability of the membrane material under strongly alkaline conditions, providing an effective approach for the resource recovery and closed-loop reuse of oily wastewater from electroplating pretreatment.

     

/

返回文章
返回