改性D001树脂与超滤膜协同处理电镀废水的耦合工艺研究

Study on the Coupled Process of Modified D001 Resin and Ultrafiltration Membrane in Treating Electroplating Wastewater

  • 摘要: 针对液压件电镀废水中重金属离子与有机污染物共存诱发的严重膜污染难题,本研究提出了一种基于改性树脂吸附预处理与超滤膜分离的耦合工艺体系。首先,采用表面接枝法制备了羧基化D001树脂(MD001),利用FT-IR和SEM确认了羧基的成功引入及其表面形貌的变化。以MD001树脂和聚砜超滤膜为对象,系统研究了预处理对膜污染行为的调控机制。结果表明,MD001树脂在pH 5.0条件下对Cu2+表现出优异的吸附能力。在耦合工艺中,树脂预处理有效去除了进水中的Cu2+,削弱了其对有机物与膜之间的桥接作用,使膜的不可逆污染率从66%降至62%,通量恢复率从32%提升至37%,使用寿命得到延长。同时该耦合工艺使得截油率从81%提升至89%,乳液稳定通量从171 L·m-2·h-1提高至197 L·m-2·h-1。十次循环测试进一步证实,预处理系统具有更稳定的截留性能和优异的抗污染韧性。该研究揭示的“树脂捕集金属离子、膜截留大分子有机物”的协同机制,为处理复杂电镀废水提供了兼具高分离精度与长期运行稳定性的技术方案。

     

    Abstract: To address the challenge of severe membrane fouling induced by the co-existence of heavy metal ions and organic pollutants in hydraulic component electroplating wastewater, a coupled process system integrating modified resin adsorption pretreatment with ultrafiltration membrane separation was developed in this study. First, carboxylated D001 resin (MD001) was synthesized via surface grafting, with the successful introduction of carboxyl groups and changes in surface morphology validated by FT-IR and SEM. Taking MD001 resin and polysulfone (PSF) ultrafiltration membranes as research objects, the regulation mechanism of pretreatment on membrane fouling behavior was systematically investigated. Results demonstrated that MD001 resin exhibited superior adsorption capacity for Cu2+ at pH 5.0. In the coupled process, resin pretreatment effectively removed Cu2+ from the influent, weakening its bridging effect between organic matter and the membrane; consequently, the irreversible fouling rate decreased from 66% to 62%, the flux recovery rate increased from 32% to 37%, and the service life was extended. Meanwhile, this integrated process enhanced the oil rejection from 81% to 89% and improved the steady-state emulsion flux from 171 to 197 L·m-2·h-1. Ten-cycle stability tests further confirmed that the pretreatment system possesses more stable rejection performance and excellent anti-fouling resilience. The synergistic mechanism of “metal ion capture by resin and macromolecular organic rejection by membrane” revealed in this study provides a technical solution for treating complex electroplating wastewater that offers both high separation precision and long-term operational stability.

     

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